Tegula Block Paved Driveway | Ipswich

Process Overview

1. Excavation and Preparation

The first step was to clear the existing surface, which consisted of loose gravel and a section of concrete. This surface was uneven, prone to movement, and lacked proper drainage, making it unsuitable for long-term use. To ensure a solid foundation, we excavated the entire area to the required depth, this allowed us to remove the any unstable material and create a stable sub-grade that would support the new driveway structure. During this stage, we also assessed the soil conditions and ensured any necessary groundwork adjustments were made. 

2. Installing the Sub-Base

A strong and stable foundation is essential for any driveway to prevent sinking or movement over time. For this project, we installed a high-quality MOT Type 1 sub-base. This crushed stone aggregate was laid in layers and mechanically compacted using a plate  compactor to create a solid and even base. The sub-base was built to a thickness, providing excellent load-bearing capacity for vehicles. A slight gradient was introduced to aid water runoff and prevent pooling. 

3. Edging and Borders Installation

To give the driveway a structured and refined appearance, we installed charcoal block edging around the perimeter. This step is crucial, as edging: 

• Defines the shape of the driveway
• Helps retain the block paving and prevents movement over time. 
• Adds a contrasting design element that enhances visual appeal.

The edging blocks were set in concrete to provide additional strength strength and durability. This ensured that they would remain firmly in place, even with repeated vehicle use.

4. Laying the Tegula Block Paving

Once the groundwork was complete, we began laying the block paving in a carefully planned pattern, we selected a mix of grey tones, which not only complemented the property’s exterior but also provided a rustic yet modern aesthetic. The blocks were laid on a sharp sand bedding layer, which was screeded to a uniform depth. This provided a level surface while allowing for slight adjustments as the blocks were positioned. The blocks were carefully arranged in a random pattern to enhance the natural, tumbled effect that Tegula style paving is known for. Each block was hand-set with precision, ensuring tight, consistent joints that would improve the longevity and stability of the driveway. 

5. Installing Drainage and Finishing Touches

Proper drainage is essential to prevent water pooling and surface flooding, especially on paved driveways. To manage rainwater runoff effectively, we installed an ACO drain system along the front edge of the driveway. This discreet but highly effective drainage channel directs excess water into the appropriate edge of the driveway, ensuring the driveway remains dry and safe in all weather conditions. After laying all the blocks, the entire driveway was compacted using a vibrating plate compactor. This process helped to bed the blocks firmly into the same layer and eliminate any minor height variations. Finally we brushed kiln-dried sand into the joints between the blocks. This step helps lock the paving in place, preventing movement and reducing the likelihood of weeds growing inbetween blocks.